Instaset Plastics

Injection Molding

The backbone of Instaset Plastics is our injection molding capabilities that include shot sizes up to 140 oz. with a maximum clamping force of 725 tons. We also provide insert molding and over-molding with a second shot of material. We work with 83 different plastic resins, of all the colors and chemistry, including ABS, nylon, polycarbonate, polypropylene, acrylic, and several others. Instaset has equal experience with cosmetic interior automotive trim components and exterior functional components.

Automotive Class A Surfaces

The term Class A is sought by many manufacturers but realized by few. It demands a high level of automotive design knowledge as well as surface modeling skills. Instaset consistently achieves the highest surface quality levels, meeting the stringent demands of the automotive industry. Our painstaking attention to detail guarantees that a beautiful design turns into a beautiful manufactured product.

Robotic Molding

At Instaset, robotics are used in several injection molding related processes, from loading components to the injection molding machine before part molding, to finishing and assembling injection molded parts. Robots are also used in two-piece assemblies in which the robot removes the part from the machine, and a human operator assembles it.

Assemblies

Instaset’s value-added processes not only include production of automotive components but assembly as well. For example, in addition to manufacturing the plastic handle that releases the rear seats to a horizontal position, we also assemble the cables and other mechanisms that make it possible. We can create these small, but vital components that make each vehicle safe, functional, and aesthetically pleasing.

Real Time Inventory

Keeping inventory on hand takes up space, reduces profits, and drives up costs. At Instaset, we utilize Plex® software to focus on accurate, real-time inventory and traceability to ensure that our clients receive perfect parts, precisely on schedule.

Gray Box

Instaset has the expertise to take your prototype to finished product. We help our clients ideate and concept the final design, then utilize value-added production practices with cost effective methods and optimized techniques.

HIGH-QUALITY, LOW-COST, PRODUCTION PLASTIC COMPONENTS AND ASSEMBLIES.

Supplying the Automotive Industry Since 1942

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